Conveyor System: Benefits of Using Controlled Flow
The conveyor belt system is an important machine in the industrial, processing, manufacturing and even agricultural sectors. This equipment improves the efficiency of the operations by facilitating faster and more consistent movement of products. Unfortunately, the conveyor belt is susceptible to accelerated wear because the equipment is operated consistently. This wear can be detrimental to the business since you will require frequent maintenance and repair.
You can limit the drawbacks associated with constant operation of your conveyor belt system by using controlled flow. Basically, controlled flow refers to the process of adjusting the speed of flow of materials according to immediate demands. You can activate this function in your conveyor belt system by incorporating special algorithms that will monitor and regulate the operational speed. Here are the main advantages of choosing controlled flow for your conveyor belt system.
The controlled flow mechanism is crucial in managing the rate of belt wear in the conveyor system. Usually, the conveyor belt is prone to wearing because of the speed differential between the goods being moved and the belt. In simple terms, when the material is fed or loaded on the belt, it bounces on the surface because its velocity and that of the belt are different.
This movement causes abrasion which results in wearing and instability of the internal conveyor components. When controlled flow is incorporated into the machinery, the belt will vary its speed to match the flow of goods. This will eliminate the speed differential and subsequently, the abrasion and wear. Consequently, you will reduce the total downtime, repair costs and rate of belt replacement.
The noise in industrial operations can interfere with the work environment and even cause health issues. This type of unfavourable pollution can be increased by an unreliable conveyor belt system. Basically, if the movement of the belt and its internal components are turbulent, the parts in contact will produce undesirable sounds. You can mitigate the noise and its effects by incorporating the controlled flow algorithms. This feature will regulate the movement to create smoother belt movement without turbulence of noise.
Controlled flow can stabilise your operation in numerous ways, leading to more long-term profits. This process will provide more uniformity because of the regulated speed, making product packaging and general handling easier. The controlled flow also limits the risk of the materials spilling on the belt due to the consistency achieved. In addition, this improved system will allow you to monitor the goods and general performance more effectively.
For more information, talk to a professional like Britrac (Aus) Pty Ltd.